Polyurethane Ore Screens
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Polyurethane Ore Screens

Large ore blocks quickly destroy standard screens. Our Polyurethane Ore Screens are built for heavy-duty use. Designed for mining and coal operations, they withstand direct impacts from blocks up to 50 kg. Ideal for pre-screening before crushers, raw ore sizing, and waste rock separation.
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Product Introduction

Handles Direct Hits from 50 kg Ore Blocks

 

Large ore blocks quickly destroy standard screens. Our Polyurethane Ore Screens are built for heavy-duty use. Designed for mining and coal operations, they withstand direct impacts from blocks up to 50 kg. Ideal for pre-screening before crushers, raw ore sizing, and waste rock separation. Screening range: 5 mm to 150 mm for coarse and medium sizes. Compatible with large circular screens and bar screens. Widely used in iron, copper, gold, and coal mines.

Steel Cord Reinforced Structure

 

Made with mining-grade heavy polyurethane (PU), enhanced with wear-resistant fillers and anti-tear agents. Hardness: 75A–95A (ASTM D2240), the highest in our product line. Abrasion loss: ≤30 mm³ (DIN 53516), over 20% better than standard PU. Temperature range: -40 °C to 100 °C. The screen features a composite reinforced design with 2–3 layers of steel cords (3–6 mm diameter) embedded in PU. Thickness ranges from 15 mm to 50 mm. Back side includes longitudinal ribs for additional strength. Hole shapes: round or square; size range: 5 mm to 150 mm. Open area: 25%–40%. Every batch passes a drop ball test: a 10 kg steel ball dropped from 2 m shows no penetration or cracks.

Parameter Table

Parameter

Value

Impact Capacity

50 kg block direct hit

Screening Range

5 mm – 150 mm

Hardness

75A – 95A (ASTM D2240)

Abrasion Loss

≤30 mm³ (DIN 53516)

Improvement vs Regular PU

+20%

Temperature Range

-40 °C to 100 °C

Steel Cord Layers

2 – 3 layers

Cord Diameter

3 – 6 mm

Screen Thickness

15 – 50 mm

Open Area

25% – 40%

Tensile Strength

>35 MPa

Tear Strength

>120 kN/m

Lifespan (Iron Ore)

4,000 – 5,000 hours

Fast Installation: Two People, One Hour

The Polyurethane Ore Screens have five main advantages:

High impact resistance

Steel cord skeleton provides tensile strength >35 MPa and tear strength >120 kN/m.

01

Exceptional wear resistance

Abrasion loss ≤30 mm³ ensures 4,000–5,000 hours lifespan on iron ore.

02

Weather and corrosion resistance

Handles acidic mine water, alkaline slurry, sun, and rain.

03

High screening efficiency

Open area maintains high throughput.

04

Easy maintenance

Modular design with rails or bolts allows two people to change a full screen in one hour. High rebound property helps absorb large impacts.

05

 

modular-1

Custom service: Hole size 5 mm–150 mm; screen dimensions and steel cord specification customizable.
Quality control: Full inspection from raw materials to finished product; third-party inspection accepted.
Packaging: Surface protection, waterproof film, plywood box for sea shipment.
Trade Terms: EXW, FOB, DDP.
Payments: RMB, USD, EUR.

 

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