Polyurethane Aggregate Screens
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Polyurethane Aggregate Screens

Sand and gravel are tough on screens—sharp particles wear them down quickly. Our Polyurethane Aggregate Screens are specifically designed for this challenge. Optimized for high abrasion resistance, they also minimize blocking in wet sand applications.
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Product Introduction

Built for Sharp Sand and High SiO₂ Content

 

Sand and gravel are tough on screens-sharp particles wear them down quickly. Our Polyurethane Aggregate Screens are specifically designed for this challenge. Optimized for high abrasion resistance, they also minimize blocking in wet sand applications. Suitable for both circular and linear screens, they cover a screening range of 0.5 mm to 50 mm, including coarse, medium, fine sand, and gravel sizing. Compared to standard PU screens, these aggregate screens last 25%–35% longer, performing exceptionally well with high-abrasion manufactured sand containing over 70% SiO₂.

Nano-Ceramic Fillers for Maximum Wear Resistance

 

Made from sand-grade high-wear polyurethane (PU) with nano-ceramic wear fillers, these screens provide superior durability. Hardness: 80A–95A (ASTM D2240). Abrasion loss: ≤28 mm³ (DIN 53516), significantly better than regular PU. Temperature range: -35 °C to 100 °C. Resistant to water and alkalis. Each hole is precision-molded with a smooth interior, reducing cutting and wear from particles. Hole shapes: square or round; size range: 0.5 mm–40 mm. Open area: 30%–40%. Screen thickness: 8 mm–15 mm. Back surface features drainage grooves for water and sand. Every batch undergoes an 8-hour simulated sand abrasion test with quartz sand-weight loss under 0.5%.

Parameter Table

Parameter

Value

Best for

Sand with >70% SiO₂

Screening Range

0.5 mm – 50 mm

Wear Life Increase

+25%–35%

Hardness

80A – 95A (ASTM D2240)

Abrasion Loss

≤28 mm³ (DIN 53516)

Temperature Range

-35 °C to 100 °C

Open Area

30% – 40%

Screen Thickness

8 mm – 15 mm

Weight Loss After Test

<0.5%

Lifespan

4,000 – 5,500 hours

Smooth Holes Reduce Blocking

The Polyurethane Aggregate Screens feature:

High wear resistance

Abrasion loss ≤28 mm³ ensures 4,000–5,500 hours lifespan on manufactured sand.

01

Resistance to sharp particle cutting

High hardness reduces scratches from quartz particles.

02

Anti-blocking design

Smooth hole walls and micro-elasticity prevent wet sand from sticking.

03

High open area

30%–40% keeps sand production lines flowing efficiently.

04

 

modular-1

Additional PU benefits: heat-resistant, corrosion-resistant, high rebound, impact-resistant, easy to replace. Ideal for dewatering screens and grading screens on sand washing machines.
Custom Service: Hole size from 0.5 mm to 50 mm, screen dimensions, and wear grade fully customizable.
Factory: 10,000 m² with 38 staff and R&D team. Supports OEM and ODM.
Ordering: Minimum order: 1 piece; sample lead time: 15 working days. Different specifications can be mixed in a single order.
Warranty: 6 months.
Trade Terms: EXW, FOB, DDP.

 

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