
Flip Flow Screen Mats
20–35% Higher Throughput for Coal Processing
This product features a special directional flip-flow design. The screen surface has stepped or wave-shaped profiles at specific angles. As material moves along the screen, it flips, loosens, and rearranges, giving fine particles more opportunities to contact the screen surface. This design is ideal for raw coal sizing, clean coal dewatering, and coal slurry recovery. Screening range is 0.5 mm to 50 mm. Throughput is 20% to 35% higher than flat screens, especially effective for 0.5 mm to 6 mm fine coal. Mining, coal, chemical, energy, and construction industries all use it.
Made for Coal's Acidic Environment
We use coal-grade special polyurethane (PU) formulated for coal's acidic and abrasive conditions. Hardness is 75A to 94A (ASTM D2240). Abrasion loss is ≤35 mm³ (DIN 53516). Temperature range is -35 °C to 100 °C. Specialized molds ensure precise step height and angle, with tolerance ±0.5 mm. Holes can be round, square, or slots, sized 0.5 mm to 50 mm. Open area is 28% to 40%. Every batch passes a coal-simulated wear test to ensure long service life in coal slurry environments.
Parameter Table
|
Parameter |
Value |
|
Throughput Increase |
+20% to 35% |
|
Screening Range |
0.5 mm – 50 mm |
|
Best for |
0.5 – 6 mm fine coal |
|
Hardness |
75A – 94A (ASTM D2240) |
|
Abrasion Loss |
≤35 mm³ (DIN 53516) |
|
Temperature Range |
-35 °C to 100 °C |
|
Step Precision |
±0.5 mm |
|
Open Area |
28% – 40% |
|
Grading Efficiency (<6 mm) |
>88% |
|
Final Clean Coal Moisture |
<10% |
Fine Particles Get 3–5 Extra Chances
Our Flip Flow Screen Mats have five core strengths:
Directional flip-flow design
Material flips at each step, giving fine particles 3–5 extra chances to pass through.
01
High screening efficiency
For under-6 mm fine coal, grading efficiency exceeds 88%.
02
Improved dewatering
Step structure shortens water removal paths, reducing final clean coal moisture below 10%.
03
Corrosion resistance
PU withstands sulfides, chlorides, and weak acids typical in coal slurry.
04
Durable PU properties
Wear-resistant, high-temperature resistant, high rebound, impact-resistant, clog-resistant, easy to change, long service life. The screen also self-cleans, preventing coal slurry from sticking.
05

Custom service: Flow path type, hole size, and dimensions are fully customizable.
Factory: 10,000 m² with 38 staff and R&D team. Monthly capacity ~5000 screens. OEM and ODM supported.
Minimum order: 1 piece.
Sample lead time: 15 working days.
Warranty: 6 months.
Trade terms: EXW, FOB, DDP.
FAQ: Standard lead time ~15 days; custom lead time ~20 days; free samples available.
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